Signode BXT2 Betriebsanleitung

ak 03.11 1 BXT 2 BXT 2-19 Maintenance Manual

ak 03.11 10 Clean mech. components E21 E22 E37 Replace power electronics (Pos. 212) E35 Replace the battery E33 Let the tool cool down E30 Chec

ak 03.11 11 BXT 2 BXT 2-19 5.3. Service Interface As optional accessory a data cable (Art. Nr: 1821.163.153). for detailed fault diagnosis is

ak 3.11 12 BXT 2 BXT 2-19 4. Window „COM1 Properties“ will open. Make settings as enclosed in the illustration. Confirm by clicking „OK“.

ak 3.11 13 BXT 2 BXT 2-19 Establish connection: 1. Plug the data cable to the serial interface(RS 232) of your computer. Should your PC or Lapt

ak 3.11 14 BXT 2 BXT 2-19 6. Tool reset In some rare cases, it may occur that it is not possible to bring the welding unit back to its initial

ak 3.11 15 BXT 2 BXT 2-19 7. Disassembling Please consider the explosion drawing which is printed on the last pages of the operating instructio

ak 3.11 16 BXT 2 BXT 2-19 7.2. Welding unit 1. Remove cable tensioning (Pos. 103) 2. Remove set screw and compression spring (Pos.

ak 3.11 17 BXT 2 BXT 2-19 Important!: The motor is fixed to the motor support with precote®-coated screws. Should it become necessary to re

ak 3.11 18 BXT 2 BXT 2-19 7.4. Tensioning gear 8. Assembly To assembly the tool, simply proceed in the opposite way. Please consider the exp

ak 3.11 19 BXT 2 BXT 2-19 9. Adjustments 9.1. Adjustment of the welding reset To avoid play in the reseting parts of the welding unit these par

ak 03.11 2 BXT 2 BXT 2-19 Content: 1. Preface ...

ak 3.11 20 BXT 2 BXT 2-19 10. Lubricating chart Recommended Lubrication: Description: Lubricant: Interval: 1 Planetary gear tensioning Klüb

ak 3.11 21 BXT 2 BXT 2-19 11. Wiring The cables must be layed very accurate. Misplaced wiring could be damaged by moving parts inside the tool

ak 3.11 22 BXT 2 BXT 2-19 Important! Do not set the connections under tension while assembling. Connections might get loose due to vibr

ak 3.11 23 BXT 2 BXT 2-19 12. Error Code List 12.1. User Errors Faults in operating sequence “User errors” are no indication of a tool relate

ak 3.11 24 BXT 2 BXT 2-19 12.2. Device Error control system Error Reports in conjunction with the control system. Nr. System error Descriptio

ak 3.11 25 BXT 2 BXT 2-19 12.3. Device error battery Error Reports in conjunction with the battery or the motor Nr. System error Description

ak 3.11 26 BXT 2 BXT 2-19 E25 BATTERY_TEMPERATUR_ RESISTOR_ERROR Description: Battery temperature sensor has an invalid value. (Disconnection or

ak 3.11 27 BXT 2 BXT 2-19 E32 DRIVE_TIMEOUTERROR Description: Time out in communication with power electronics. Possible cause: • Power electro

ak 3.11 28 BXT 2 BXT 2-19 E38 DRIVE_HALLSENSORERROR Description: Hallsensor failure at power electronics Possible cause: • Motor hall-sensor de

ak 3.11 29 BXT 2 BXT 2-19 14. Explosion drawing

ak 03.11 3 BXT 2 BXT 2-19 1. Preface The objective of this maintenance manual is to familiarize a skilled technician with the tools particular

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ak 3.11 33 BXT 2 BXT 2-19 15. Product information Please consider the following product information releases (status April 2011): • Nr.1, May

ak 03.11 4 BXT 2 BXT 2-19 3. Tool Design 3.1. Housing/electrical components: The housing is carried out in 3 pieces. All processes are cont

ak 03.11 5 BXT 2 BXT 2-19 3.2. Welding unit The unit is lowering automatically when the welding process is started. Depending on the directio

ak 03.11 6 BXT 2 BXT 2-19 3.3. Rocker lever and reset The Blocking Pawl (pos. 65) prevents the tension gear from turning backwards during tensi

ak 03.11 7 BXT 2 BXT 2-19 3.5. Tensioning gear There is a free wheel integrated into the bevel gear pinion (Pos. 132). Provided the appropriat

ak 03.11 8 BXT 2 BXT 2-19 5. Diagnostic aids Service technicians are supported in fault finding by the tools firmware. Faults in operating sequ

ak 03.11 9 BXT 2 BXT 2-19 Example of the event readout using the service interface: As per description above, tool faults are displayed as E-n